DIY “Galvanized Metal” Letter

21 DIY Galvanized Metal Letter Maria Healey Monsters Aliens Robots Birthday Party

I came up with the idea to use galvanized metal in my son’s Monsters, Aliens, & Robots birthday party when I was searching for inspiration for his dessert table setup. I found this party from Carol of Partylicious featured by Jenny Raulli of Bloom Designs when searching online. I loved the idea of using  a sheet of galvanized metal as the backdrop and quickly went to Menard’s to find some locally, without any luck. I still have no idea where I could get a sheet of that stuff!

1 Partylicious Robot Party

I decided on a different direction for the backdrop and then came up with the idea of having a big letter J for Joseph in the middle of the backdrop. I checked Hobby Lobby and Michael’s for anything that would work and came up with two options that were just way too small.

2 Hobby Lobby Big J Maria Healey Monsters Aliens Robots Birthday Party 3 Hobby Lobby Little J Maria Healey Monsters Aliens Robots Birthday Party

Disappointed in the selection of sizes to choose from, I started thinking harder about the grooves of the metal and wondered if I could achieve the same look from a cardboard box cutout. I picked up a flat moving box from WalMart for less than $1.00 and started freehand sketching a big J on the surface.

4 J Cutout Maria Healey Monsters Aliens Robots Birthday Party

Using an X-Acto knife, I sliced through the cardboard to cut out my letter J. I’m always very cautious when using one of these blades, as my brother accidentally sliced his arm with one pretty badly when he was a teenager. Thankfully, it was nothing too serious!

5 Xacto Knife Maria Healey Monsters Aliens Robots Birthday Party

Next, I carefully peeled off the flat layer of cardboard, working slowly to try to remove as much as I could with each strip.

6 Peeling Cardboard Maria Healey Monsters Aliens Robots Birthday Party

It got messy after a while, so I just had to start peeling everything I could get my fingers on.

7 Cardboard Layers Maria Healey Monsters Aliens Robots Birthday Party

After I completely peeled off the flat layer of cardboard, I started meticulously picking off all the leftover pieces using a pair of tweezers. This part was quite tedious and time-consuming, but hey, if there’s one thing I have in abundance right now, it’s free time. This is a great project for someone who has a plethora of patience and a healthy dose of functional OCD – not a common combo!

8 Using Tweezers Maria Healey Monsters Aliens Robots Birthday Party

Finally I used the same Rust-Oleum Metallic Aluminum spray paint I used on the DIY Polystyrene Backdrop to cover the cutout in paint. The metallic silver gave the cutout the shiny, industrial look I wanted.

9 J to Paint Maria Healey Monsters Aliens Robots Birthday Party

I left the cutout in place for a couple hours, to ensure it was dry before touching it.

10 J Painted Maria Healey Monsters Aliens Robots Birthday Party

To hang the cutout, I used pins to attach it to my polystyrene backdrop.

11 Pins for Hanging Maria Healey Monsters Aliens Robots Birthday Party

I really love how the final DIY “Galvanized Metal” Letter turned out. I was able to get it to the perfect size for the backdrop I was working with and it was light enough to hang from pins to the polystyrene.

29 Dessert Table Maria Healey Monsters Aliens Robots Birthday Party

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One thought on “DIY “Galvanized Metal” Letter

  1. Pingback: Monsters, Aliens, and Robots, oh my! | Gypsy Soul

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