I came up with the idea to use galvanized metal in my son’s Monsters, Aliens, & Robots birthday party when I was searching for inspiration for his dessert table setup. I found this party from Carol of Partylicious featured by Jenny Raulli of Bloom Designs when searching online. I loved the idea of using a sheet of galvanized metal as the backdrop and quickly went to Menard’s to find some locally, without any luck. I still have no idea where I could get a sheet of that stuff!
I decided on a different direction for the backdrop and then came up with the idea of having a big letter J for Joseph in the middle of the backdrop. I checked Hobby Lobby and Michael’s for anything that would work and came up with two options that were just way too small.
Disappointed in the selection of sizes to choose from, I started thinking harder about the grooves of the metal and wondered if I could achieve the same look from a cardboard box cutout. I picked up a flat moving box from WalMart for less than $1.00 and started freehand sketching a big J on the surface.
Using an X-Acto knife, I sliced through the cardboard to cut out my letter J. I’m always very cautious when using one of these blades, as my brother accidentally sliced his arm with one pretty badly when he was a teenager. Thankfully, it was nothing too serious!
Next, I carefully peeled off the flat layer of cardboard, working slowly to try to remove as much as I could with each strip.
It got messy after a while, so I just had to start peeling everything I could get my fingers on.
After I completely peeled off the flat layer of cardboard, I started meticulously picking off all the leftover pieces using a pair of tweezers. This part was quite tedious and time-consuming, but hey, if there’s one thing I have in abundance right now, it’s free time. This is a great project for someone who has a plethora of patience and a healthy dose of functional OCD – not a common combo!
Finally I used the same Rust-Oleum Metallic Aluminum spray paint I used on the DIY Polystyrene Backdrop to cover the cutout in paint. The metallic silver gave the cutout the shiny, industrial look I wanted.
I left the cutout in place for a couple hours, to ensure it was dry before touching it.
To hang the cutout, I used pins to attach it to my polystyrene backdrop.
I really love how the final DIY “Galvanized Metal” Letter turned out. I was able to get it to the perfect size for the backdrop I was working with and it was light enough to hang from pins to the polystyrene.